Allergen Management & VITAL 4.0
Undeclared allergens are the leading cause of food recalls in Australia. This Allergen Bureau Licensed course equips you to mitigate allergen risks through sound theory and practical use of the VITAL 4.0 tool. Also available as a half-day Allergen Management course without the VITAL 4.0 component.

Industry best practice
There are no prerequisites. Students will need to provide their own laptop computer with WiFi accessibility for this course.
This is for you if...
- You are responsible for allergen management or food safety decisions
- You work in QA, Food Safety, Technical, NPD, Operations, or Regulatory roles
- You need a practical understanding of VITAL 4.0 and allergen risk assessment
- You are involved in allergen labelling, risk reviews, or audit preparation
- You want confidence in making defensible allergen and labelling decisions
Course Overview
Course Length
- 1 Day
Course Delivery
- Virtual Classroom (Online, Led by trainer)
- In-house (at your facility for groups)
Course Modules
- Introduction to food allergy
- Allergen Labelling including PEAL (Plain English Allergen Labelling)
- Food Allergen Analysis
- What is the VITAL 4.0 Program?
- VITAL 4.0 Theory
What You Will Learn
- Understand the risks and consequences of undeclared allergens in food.
- Identify sources of allergen contamination across raw materials, processes, and facilities.
- Explore regulatory requirements and labelling laws for allergens in Australia and international markets.
- Apply the Food Industry Guide to the Labelling of Packaged Foods and Allergen Labelling Principles.
- Understand how to establish effective allergen management programs, including segregation, cleaning validation, and staff training.
- Learn how to implement the VITAL (Voluntary Incidental Trace Allergen Labelling) 4.0 tool to assess and manage cross-contact risk.
- Use the VITAL 4.0 calculator and interpret Action Levels to determine appropriate precautionary labelling.
- Review case studies and industry examples to apply learnings to real-life scenarios.
Qualification
- Non-accredited training
- Upon successful completion of assessment, a co-branded Quality Associates and Allergen Bureau certificate of completion will be awarded.
Who should attend
- QA personnel, food technologists, regulatory and compliance staff, HACCP team members, labelling professionals, and anyone managing allergens or responsible for food safety plans.
- In-house vs Public
Public Training
Public training is ideal for individuals or small teams who want a live trainer. Sessions are held virtually, so you can join from anywhere, and we mail out physical training materials before the course. You get structured, industry-focused learning with the chance to ask questions in real time.
In-house Training
Ideal for teams of three or more. Our trainer delivers the session privately, either online or on-site, and tailors the content to your products, processes and part of the food industry. This format builds consistency across your team and allows for focused discussion on your real scenarios.
Instructor
Andreas Klieber
Managing Director | Technical Lead | Head Trainer
Andreas is the Managing Director and technical lead of Quality Associates, setting the direction for the company’s food safety, quality, and training services. With a PhD in Food Science and Technology and deep experience across retail, manufacturing, and regulation, he brings strong scientific rigour and commercial realism to every course.
Andreas is known for delivering clear, confident training that turns complex requirements into practical, defensible systems. His focus is on building capability, reducing risk, and helping businesses make sound technical decisions with confidence.
Instructor
Chris Mihalakos
Quality Consultant | Auditor | Trainer
Chris combines strong technical expertise with extensive retail and supplier audit experience. Having worked closely with major retailers and manufacturers, she brings a clear understanding of real-world compliance expectations.
Her training is practical and engaging, covering HACCP, HARPS, allergen management, food labelling, foreign object control, and statistical process control, with a strong focus on application, not theory.
Instructor
John Chadderton
Senior Consultant | Trainer
John brings extensive experience across food manufacturing, professional training, and food safety regulation. His background includes senior roles in industry and government, giving him unique insight into both compliance expectations and enforcement decision-making.
John’s training style is clear, structured, and practical, helping businesses strengthen systems, anticipate regulatory scrutiny, and manage risk effectively.
Course Review
Phoebe Dowling
National Quality Manager, Simplot
The training was extremely beneficial and has assisted us in initiating facility and process modifications, now that there is a better understanding across the teams of how listeria behaves. This course was particularly helpful in giving people context around this microbe and also the confidence in understanding what they can do in their everyday role to help manage the risks.


In-House Group Training
In-house Training for Your Team
In-house training is the most effective way to build capability across your team, especially when three or more people need the same course. We deliver the session privately for your business, either online or on-site, and tailor the content to your products, processes and part of the food industry. This gives your team the chance to ask focused questions and work through real examples that matter to your operations.
We can train groups of up to 20 people however slightly smaller is ideal for discussion, engagement and hands-on learning.
How it works
- Submit the form below
Tell us about your business, the course you are interested in and the number of people you would like trained. - We review your needs
Our team looks at your products, workflows and any specific challenges you want covered. This helps us tailor the session so it is practical and relevant. - Receive a tailored quote
Once we understand your requirements, we send you a clear quote outlining the delivery options, timing and any customisation you may want. - Training delivered your way
Your session is delivered by an experienced Quality Associates trainer who understands your section of the industry and brings real-world examples to the room. - Ongoing support
After the training, we are available to clarify any questions or next steps, so your team can apply the learning with confidence.
Why choose in-house training?
- Tailored to your products and processes
- Consistent understanding across your entire team
- Focused discussion on your real scenarios
- Efficient and cost-effective for groups of three or more
- Engaging delivery that builds capability quickly
Once you complete the form below, we will come back to you with a tailored quote and recommended approach for your team.
For All Training Enquiries
- ABN: 43 686 877 167
- Training ABN: 43 606 932 165
- RTO Number 41341
FAQs about the course
What is VITAL 4.0 in allergen management?
VITAL 4.0 (Voluntary Incidental Trace Allergen Labelling) is the latest allergen risk assessment tool that helps food manufacturers assess the likelihood of allergen contamination in their products. It provides a standardised approach for managing labelling and accidental allergen presence, ensuring safety and compliance.
What topics are covered in the course?
- Allergen hazards and public health impact
- Regulatory and labelling requirements
- Allergen cross-contact and control measures
- Cleaning, verification, and validation
- VITAL 4.0 methodology and calculator
- Interpreting action levels and PAL decisions
- Real-life case studies
Why is allergen management important in food manufacturing?
Allergen management is crucial for protecting consumers from potentially severe allergic reactions. Proper control measures prevent cross-contact, ensure regulatory compliance, and safeguard consumer trust by accurately labelling allergens in food products.
How do I implement allergen control in my facility?
Implement allergen control by establishing clear protocols for segregation, cleaning, training, and risk assessment. Use tools like VITAL 4.0 to evaluate allergen risks, label products accurately, and monitor supplier controls to ensure safety across the supply chain.
Do I need to complete a HACCP course first?
Can the course be customised for my team or facility?
Training Schedule
Events


Allergen Management and VITAL 4.0 – Public [24 September 2026]
Virtual Classroom Online, AustraliaVirtual EventAllergen Bureau designed & licensed Allergen Management & VITAL 4.0 course We provide attendees with an understanding of allergens, the risks associated with mismanagement and how to implement an […]
$790